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pgrossman

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Figured I would finally post my 6th Gen Limited build now that it is far enough along to be more than just “stock truck plus good intentions.”

A little background: my previous 4Runner was a 2003 Sport V8. I drove it to 320k miles with very little drama, which is about as good an argument for Toyota as you can make without sounding like you work for them. I loved that truck and knew I eventually wanted another 4Runner, but the 5th gen never quite pulled me away from the V8. So I tracked the 6th gen rumors for a while, then decided to wait for the second model year to let some of the early production noise settle down.

For the trim, I ended up with the Limited because the full-time 4WD setup was the most important feature for how I actually use the vehicle. I would have liked to have Crawl Control and a rear locker as well, but for me this truck is about 90% daily driver and 10% overlanding/fire-road use. I am not building a rock crawler. I wanted something comfortable, capable, and cleanly set up for travel, dogs, gear, bad weather, and the occasional questionable road decision.

I work with AI as part of my day job, so naturally I built an AI project to act as a 6th gen advisor while I was sorting through trims, options, and modifications. Practical? Yes. Slightly ridiculous? Also yes. But it helped me keep the build focused instead of turning the thing into a rolling parts catalog.

Current setup:

- 6th Gen 4Runner Limited
- Method 705 wheels in Titanium (+35 offset)
- BFGoodrich All-Terrain T/A KO3 tires, 265/70R17
- Prinsu Pro roof rack
- Diode Dynamics roof lighting using three pairs of SS6 pods
- Two center pairs are combo beams
- Outer pair are floods (I may swap the center combo lenses to spots later after more real-world night use)
- Diode Dynamics C2V2 lights on each side and one rear-facing for perimeter/camp lighting
- Lower front air dam removed
- CBI front skid plate
- Cali Raised dash mount
- TrackForm arms
- MagSafe phone mount
- FALCAM Super Clamp mounted to the center grab handle
- This gives me a flexible mounting point for things like an iPad mini, camera gear, or whatever other bad idea I decide needs to be attached inside the truck
- Custom rear cargo/dog cover made from OtterTex waterproof canvas
- We have Great Pyrenees, so “pet protection” is not a soft goods problem. It is a materials engineering problem.
- Full front and side XPEL PPF
- Ceramic coating over the PPF

The wheel/tire setup was intentionally conservative. I wanted more capability and a better stance without creating a rubbing/trimming science project. The KO3s are a good fit for what this truck will actually do: daily driving, road trips, mountain roads, fire roads, wet weather, dirt, gravel, and mild overlanding. I do not need 37s and an apology letter to my fuel economy.

The roof rack and lighting setup were chosen for flexibility. I went with the Prinsu Pro for the load capacity and modularity, and I built the Diode Dynamics light bar from SS6 pods because I liked the idea of being able to change lens patterns later instead of being locked into one beam setup. Right now the center combo beams and outside floods seem like the right starting point, but I need a few more trips before I decide whether the middle should become spots.

Inside, the goal was clean utility. I do not want the cabin looking like a Best Buy install bay from 2007, but I do want solid mounting options for navigation, comms, phone, tablet, and camera-related gear when needed. The dash mount, TrackForm arms, MagSafe mount, and FALCAM clamp give me a lot of flexibility without permanently turning the interior into a command center.

Next up:

- Stealth front bumper with integrated light bar
- TRD Pro grille swap
- Possibly a rear bumper, but I am still on the fence


Long term, the plan is to keep this one at least 10 years. That is why I did the PPF and ceramic coating early. The only thing that might make me change my mind would be Toyota bringing a diesel version to the U.S. market. There is always hope, right? Probably not much, but hope is cheaper than another build sheet.





2025 2026 4runner 6th gen 6th Gen LIMITED Daily/Overland Build: Method 705 +35 offset, KO3, Prinsu Pro, Diode Dynamics Lighting, CBI Skid 01 - IMG_2391-Edit
2025 2026 4runner 6th gen 6th Gen LIMITED Daily/Overland Build: Method 705 +35 offset, KO3, Prinsu Pro, Diode Dynamics Lighting, CBI Skid 02 - IMG_2393
2025 2026 4runner 6th gen 6th Gen LIMITED Daily/Overland Build: Method 705 +35 offset, KO3, Prinsu Pro, Diode Dynamics Lighting, CBI Skid 03 - IMG_2396-Edit
2025 2026 4runner 6th gen 6th Gen LIMITED Daily/Overland Build: Method 705 +35 offset, KO3, Prinsu Pro, Diode Dynamics Lighting, CBI Skid 04 - IMG_2395 2-Edit
2025 2026 4runner 6th gen 6th Gen LIMITED Daily/Overland Build: Method 705 +35 offset, KO3, Prinsu Pro, Diode Dynamics Lighting, CBI Skid 05 - IMG_2397
2025 2026 4runner 6th gen 6th Gen LIMITED Daily/Overland Build: Method 705 +35 offset, KO3, Prinsu Pro, Diode Dynamics Lighting, CBI Skid 06 - IMG_2388
2025 2026 4runner 6th gen 6th Gen LIMITED Daily/Overland Build: Method 705 +35 offset, KO3, Prinsu Pro, Diode Dynamics Lighting, CBI Skid 07 - IMG_2399
2025 2026 4runner 6th gen 6th Gen LIMITED Daily/Overland Build: Method 705 +35 offset, KO3, Prinsu Pro, Diode Dynamics Lighting, CBI Skid 08 - IMG_4877
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turlae

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What’s the wheel offset? Can you show photos too?
 
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pgrossman

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What’s the wheel offset? Can you show photos too?
It's a 35mm offset. I went round and round as the concept of off set was a new to me (first time getting custom wheels). 35 works great, no rubbing and they don't really "poke out" which was a concern for me and also not inset...just right...

2025 2026 4runner 6th gen 6th Gen LIMITED Daily/Overland Build: Method 705 +35 offset, KO3, Prinsu Pro, Diode Dynamics Lighting, CBI Skid IMG_2420


2025 2026 4runner 6th gen 6th Gen LIMITED Daily/Overland Build: Method 705 +35 offset, KO3, Prinsu Pro, Diode Dynamics Lighting, CBI Skid IMG_2421
 

MGD0620

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Looks great! How's the ride quality with your wheel and tire set up compared to stock.
 

bowhun2r

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Great looking vehicle. I appreciate what your intentions are. I did pretty much the same with my 2018 Limited for the same reasons. Ripped off the XREAS, put a Dobinson on it, put a Magnuson S/C on it and basically made my own limited TRD Pro setup. The full time 4x4 was a must for me, and I do like the creature comforts. I'm going down the rabbit hole again as I'm picking up my 26 Limited this week and already looking at tire/wheel packages. Unfortunately on the 6th gen, looks like the suspension is not going to be replaced (at least as easily as the XREAS) so likely will stay stock at least for a while. Appreciate the details in your post, I have already ordered some of the cabin accessories you pointed out :).
 
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pgrossman

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Looks great! How's the ride quality with your wheel and tire set up compared to stock.
Ride is great, one thing with the KO3s is they are tough to balance, you can get it so they work great below 65 mph or above 70 mph :). Not a huge vibration, but if you know about it, you can tell. But I think all Al Terrian tires sort of have that issue, but in general the ride is as good if not better then my 2003 4Runner Sport
 
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pgrossman

pgrossman

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Great looking vehicle. I appreciate what your intentions are. I did pretty much the same with my 2018 Limited for the same reasons. Ripped off the XREAS, put a Dobinson on it, put a Magnuson S/C on it and basically made my own limited TRD Pro setup. The full time 4x4 was a must for me, and I do like the creature comforts. I'm going down the rabbit hole again as I'm picking up my 26 Limited this week and already looking at tire/wheel packages. Unfortunately on the 6th gen, looks like the suspension is not going to be replaced (at least as easily as the XREAS) so likely will stay stock at least for a while. Appreciate the details in your post, I have already ordered some of the cabin accessories you pointed out :).
Yeah suspension was a question I thought a lot about, but really having the adjustability of the suspension in the limited was key, I typically have it set to comfort around town or possibly sport when I feel the need
 

MGD0620

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Ride is great, one thing with the KO3s is they are tough to balance, you can get it so they work great below 65 mph or above 70 mph :). Not a huge vibration, but if you know about it, you can tell. But I think all Al Terrian tires sort of have that issue, but in general the ride is as good if not better then my 2003 4Runner Sport
Thanks for the reply. I know the balancing issues with AT tires. I currently have KO2s on my tacoma. After the tire shop tired to balance twice. I had to get them road forced balanced at another shop to remove the vibration. BF Goodrich actually replaced one of the tires as they could not get it balanced.
 
 







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