Sponsored

Passenger Door Rattle Noise - Door Lock Assembly Replaced

JM92

TRD Off-Road Premium
Member
First Name
Josh
Joined
May 8, 2026
Threads
1
Messages
6
Reaction score
4
Location
Charlotte NC
Vehicle(s)
2026 4Runner TRD Offroad Premium i-Force Max
I’ve seen a few posts about door rattle noises when driving. I had this issue in my 26 ORP. I took it in to my dealership and they went through various troubleshooting and ultimately landed on replacing the door lock assembly. See maintenance technician notes below w/ part number.
Noise is gone. Warranty covered the repair.

2025 2026 4runner 6th gen Passenger Door Rattle Noise - Door Lock Assembly Replaced IMG_8137
Sponsored

 

FlaFlaFloFly

TRD Off-Road Premium
Well-known member
Joined
Jun 12, 2025
Threads
4
Messages
51
Reaction score
28
Location
Chicago, IL
Vehicle(s)
2025 Off-Road Premium
Wow. A dealer that actually went through the work to troubleshoot. Please tell me you are in the Chicagoland area!
 
OP
OP
JM92

JM92

TRD Off-Road Premium
Member
First Name
Josh
Joined
May 8, 2026
Threads
1
Messages
6
Reaction score
4
Location
Charlotte NC
Vehicle(s)
2026 4Runner TRD Offroad Premium i-Force Max
Wow. A dealer that actually went through the work to troubleshoot. Please tell me you are in the Chicagoland area!
I was quite surprised myself…
I am not in Chicago. This is Charlotte. S/O to Scott Clark Toyota’s service team
 
OP
OP
JM92

JM92

TRD Off-Road Premium
Member
First Name
Josh
Joined
May 8, 2026
Threads
1
Messages
6
Reaction score
4
Location
Charlotte NC
Vehicle(s)
2026 4Runner TRD Offroad Premium i-Force Max
UPDATE: Rattle came back…. So returned to the dealer. I read some other forum posts that it stemmed from the window channel shaking. I advised them to look into that.

They determined it was the free play in the glass run channel and added isolating materials.

Rattle noise is gone… hopefully forever now!

Dealership notes attached

2025 2026 4runner 6th gen Passenger Door Rattle Noise - Door Lock Assembly Replaced IMG_8328
Sponsored

 
 







Top